Advanced Automatic Gearless Flexo Printing Machine for Efficient Packing

Product Description

We are a source manufacturer specializing in flexographic printing machines, including Stack Type Flexo Printing Machines, CI (Central Impression) Flexo Printing Machines, and Full Servo Gearless Flexo Printing Machines.
 
Production Capacity: two modern manufacturing facilities covering 60,000 m², with 10+ R&D engineers and 100+ experienced technicians, producing 200+ machines annually.
Experience & Certification: Over 20 years of manufacturing experience in flexographic printing machinery; all products are CE certified.
Global Reach: Serving 1,500+ clients across 65+ countries, including Asia, North America, South America, the Middle East, Europe, and Africa. 
After-Sales Service: We provide on-site commissioning after delivery, operation training, and remote video troubleshooting, along with free replacement of wearing parts within the first year.

Machine Features

 
 
 
#01
Servo Motor Driven
Dual-Station Non-Stop
Shaftless Unwind System
Automatic Tension Control 
Edge Position Control System

  
 
#02
Gearless Servo Drive 
Ceramic Anilox Roller
Chambered Doctor Blade 
Central Impression (CI) Drum 
Fast Sleeve Change System

 
 
 
#03
Full-width Video Inspection System
High-speed cameras monitor the entire web width in real time, automatically detecting print defects such as color variation, missing print, and streaks

 
 
 
#04
Electric Heating System
Variable Frequency Airflow Control
Intelligent Constant Temperature Control
Hot Air Circulation Drying System
Fully Enclosed Oven Structure

 
 
 
#05
Servo Motor Driven
Dual-Station Non-Stop
Center Driven Rewind
Automatic Tension Control
Automatic Fault Detection

Testimonials

Specification

The CI Gearless Flexo Printing Machine was put together for operations that can't afford to compromise on registration or material tension — flexible packaging and paper. The central drum structure, fully servo-driven gearless system, and side sleeve printing unit design all point toward the same goal: keeping color registration locked in and tension stable even when the press is pushing 500 m/min.
 
6+1 Color Printing Units: Six color stations and a varnish unit on the CI Gearless Flexo Printing Machine — complex multi-color work and protective coatings get done in one pass. No re-feeding, no separate varnishing step, no extra handling in between.
High-Speed Production up to 500m/min: The CI Gearless Flexo Printing Machine holds up at 500 m/min without registration slipping or quality dropping off. For mass production schedules, that kind of reliable high-speed output is what keeps things on track.
Double-Station Turret Unwind & Rewind: Roll changes happen while the line is still running. There's no pause, no manual intervention — production just continues, and the downtime that would normally come with a roll swap doesn't materialise.
Full-Width Still Image System: The entire web width gets monitored in real time, not just sampled at a point. Color accuracy, registration, defects — operators see what's happening across the full print area as it moves, not after the fact.
Side Sleeve System: The CI Gearless Flexo Printing Machine simplifies sleeve changes. Each unit is designed for side loading, meaning switching to a different job doesn't mean a drawn-out setup.
Automatic Material Loading: Loading heavy rolls used to mean manual lifting and positioning — the auto loading system takes that out of the equation. Less physical strain on operators, and the gap between one roll finishing and the next one running gets noticeably shorter.

Model	CHCI6+1-600F-S	CHCI6+1-800F-S	CHCI6+1-1000F-S	CHCI6+1-1200F-S
Max. Web Width	650mm	850mm	1050mm	1250mm
Max. Printing Width	600mm	800mm	1000mm	1200mm
Max. Mechanical Speed	500m/min
Max. Printing Speed	450m/min
Max. Unwind/Rewind Dia.	φ 800mm/φ1200mm/φ1500mm
Drive Type	Cearless full servo drive
Printing Length (repeat)	400-800mm
Electrical Supply	Voltage 380V. 50 HZ.3PH or to be specified
Ink	Water base ink or solvent ink
Range of Substrates	LDPE, LLDPE, HDPE, BOPP, CPP, PET, Nylon
Photopolymer Plate	To be specified

Samples Display

Company Profile

Packaging & Shipping

FAQ

Q1: What materials can this machine print on?
PE, OPP, CPP, PET films, aluminum foil — most flexible packaging substrates run through without issue. If the material is outside the usual list, it's worth a conversation before assuming it won't work.

Q2: What is the maximum speed and printing width?
Top speed is 500 meters per minute. Width runs from 600mm to 1600mm and can be configured around what the job actually calls for.

Q3: What are the advantages of a CI Gearless Flexo Printing Machine?
No gears means less noise, less wear, and fewer moving parts that need regular attention. Registration holds steady at high speeds in a way that gear-driven systems often struggle to match — that's really the core of it.

Q4: How does the double-station unwind & rewind improve productivity?
Roll changes happen while the line is still running. No stops, no waiting — production just keeps going, and material waste from startup and shutdown gets cut down significantly.

Q5: What is the benefit of the full-width still image system?
The entire print area gets monitored visually in real time. Color deviations or defects show up early, before they turn into a problem that runs through half the order.
 
Q6: How does the side sleeve system help during job changeovers?
The sleeves exit and retract from the side, a method that offers both speed and enhanced safety compared to previous techniques.
 For short-run jobs where changeovers happen frequently, that time saving adds up quickly.
 

Q7: Does the machine have automatic tension control?
Yes — servo-driven tension control runs through the entire print process. Web tension stays consistent from start to finish rather than drifting as roll diameter changes.

Q8: What industries commonly use this CI gearless flexo printer?
Food packaging, shopping bags, medical packaging, laminated film printing — these tend to be the main industries, though the machine isn't limited to those applications.

Q9: How is after-sales service provided?
Remote support and video training cover most situations after installation. Overseas on-site installation is available when needed, and core components come backed by a long-term service warranty.